Effects of sandblasting distance and angles on resin cement bonding to zirconia and titanium

ObjectivesThe aim of this study was to evaluate effects of sandblasting distance and angles resin to zirconia and titanium bonding.MethodsDensely sintered zirconia and cp2 titanium specimens were prepared and randomly divided into groups, and then sandblasted with various distance (5 mm, 10 mm and 15 mm) and angles (45°, 60°, 75° and 90°). After surface treatment, each specimen surface underwent a silane primer application (RelyX, 3M ESPE), followed by bonding of a resin cement (RelyX Unicem Aplicap, 3M ESPE). Then, each cylindrical resin stub (diameter 3.6 mm×2 mm) underwent a shear adhesive (bond) strength test and surface roughness evaluation. SEM evaluation and EDX analysis were used to observe surface properties of both zirconia and titanium samples. Results were statistically analyzed using analysis of variance (ANOVA) and Turkey test (α=0.05).ResultsSurface roughness showed a significant difference amongst the different distances and angles for both the zirconia and titanium materials and these changes in surface roughness were evident in the SEM imaging photos. As for the adhesive strength, there was a significant difference in the adhesive strength for the titanium and zirconia with different angles. In general, 75° gives the best results although this is not significantly different from 90°. However, no significant difference was observed in changes of sandblasting distance for both materials. EDX analysis at the surface revealed elements carbon, oxygen, silicon, aluminum, and zirconia on the surface.ConclusionsSandblasting at various distance and angles contributes differences in surface roughness when it comes to both zirconia and titanium materials. Despite both 75° or 90° sandblasting angle could yield a sufficiently high adhesive strength for resin to titanium or zirconia bonding, sandblasting at 75° seems to be optimal to increase the adhesive strength.     

Producing fully-lamellar microstructure for wrought beta-gamma TiAl alloys without single α-phase field

Fine-grained fully-lamellar (FL) microstructure is desired for TiAl components to serve as compressor/turbine blades and turbocharger turbine wheels. This study deals with the process and phase transformation to produce FL microstructure for Mo stabilized beta-gamma TiAl alloys without single α-phase field. Unlike the α + γ two-phased TiAl or beta-gamma TiAl with single α-phase field, the wrought multi-phase TiAl–4/6Nb–2Mo–B/Y alloys exhibit special annealing process to obtain FL microstructure. Short-term annealing at temperatures slightly above β-transus is recommended to produce the desired FL microstructure. The related mechanism is to guarantee the sufficient diffusion homogenization of β stabilizers during single β-phase annealing, and further avoid α decomposition by α → γ + β when cooling through α + β + γ phase field. The colony boundary β phase contributes to fine-grained nearly FL microstructure, by retarding the coarsening of the α phase grains.     

Electrolyte flow optimization and performance metrics analysis of vanadium redox flow battery for large-scale stationary energy storage

Vanadium redox flow battery (VRFB) is the best choice for large-scale stationary energy storage, but its low energy density affects its overall performance and restricts its development. In order to improve the performance of VRFB, a new type of spiral flow field is proposed, and a multi-physics coupling model and performance metrics evaluation system are established to explore the electrolyte distribution characteristics. The results show that the new spiral flow field can effectively improve the uniformity of electrolyte flow and alleviate the phenomenon of local concentration polarization as compared with the traditional serpentine flow field and parallel flow field. Due to the long flow channel and large pressure drop, the system efficiency is low. However, coulombic efficiency, voltage efficiency and energy efficiency are significantly better than the traditional flow fields. Therefore, the novel flow field has obvious advantages in the application of small stacks.     

Corrosion resistance and electrical conductivity of plasma nitrided titanium

The continuous and dense Ti–N compound layers with a thickness ranging from 0.7 to 2.1 μm were formed on the titanium by plasma nitriding at 700 °C for different times with hollow cathode discharge assistance. Scanning electron microscope (SEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were used to characterize the nitrided layer. XRD and XPS results showed that the compound layer was mainly composed of Ti₂N phase. The corrosion current density of 4 h nitrided titanium was 0.016 μA/cm² (cathode) and 0.03 μA/cm² (anode), respectively. The electrical conductivity of samples was evaluated by means of the interfacial contact resistance (ICR). The value of 4 h nitrided titanium was 4.94 mΩ-cm² which was much lower than that of original titanium 26.25 mΩ-cm² under applied force of 150 Ncm^?2 after corrosion test. The results showed that the electrical conductivity and corrosion resistance of the titanium bipolar plates (BPs) were apparently improved with the formation of Ti₂N compound layer.     

Aerosol synthesis of titanium nitride nanoparticles by direct current arc discharge method

Arc discharge synthesis has industrial relevance due to its low cost and scale-up potential. The production of titanium nitride nanoparticles was achieved by direct current arc discharge in an atmospheric-pressured ambient composed of N₂ and Ar. We systematically investigated the effect of the synthesis parameters, including quench gas velocity, quench gas composition, and applied arc current, on the particle quality, yield, and size. It is found that increasing quench gas velocity enables to produce particles with a primary size of 10–15 nm, while titanium nitride particles of 20–50 nm are produced at low quench gas velocity based on scanning electron microscope (SEM) analysis. X-ray diffraction (XRD) results indicated that titanium nitride particles produced at various nitrogen compositions are almost stoichiometric, while the crystallite size increases almost 20 nm when increasing nitrogen contents in the quench gas. Quench gas composition also has a significant impact on the arc voltage as well as particle production rate. When increasing the nitrogen concentration from 20% to 100%, the production rate can be enhanced by a factor of three. Besides, raising the applied arc current from 12 A to 50 A leads to a yield enhancement of factor 10. According to the Brunauer-Emmett-Teller (BET) measurement, the increase of applied arc current has a limited impact on primary particle size. The enhancement in particle production rate is mainly reflected by the larger agglomerate sizes and agglomerate number concentration. Additionally, based on experimental observations and previous studies, a mechanism is presented to explain the growth of deposits on the cathode tip.     

Anatase/rutile-TiO2 hollow hierarchical architecture modified by SnO2 toward efficient lithium storage

Hierarchical architecture of anatase/rutile-mixed phases TiO₂ with hollow interior was successfully fabricated via a Topotactic synthetic method, including the synthesis of CaTiO₃ precursors and transforming them into TiO₂ through ion-exchange process. The as-synthesized TiO₂ hierarchical architectures as the anode materials were used as lithium-ion batteries (LIBs). Compared with TiO₂ samples, the TiO₂@SnO₂-5% shows the improved lithium storage capacity, cycling performance and rate properties. The impedance of the TiO₂ electrode decreases evidently after adding few amount of SnO₂. The hollow hierarchical structure with different compositions provide much more active sites, and well connect interface among anatase, rutile, and SnO₂, facilitating the electron and ion transport quickly and efficiently. Addition appropriate number of SnO₂ not only well kept the hierarchical architecture but also enhanced the capacity and conductivity of the TiO₂ sample. As a result, TiO₂@SnO₂-5% exhibited excellent lithium storage performance.     

船舶海水管路钛合金应用技术研究

钛合金以其高比强度、优良的耐海水腐蚀性能,成为未来船舶选材的热点。综述了海水管路用钛合金的材料选用、焊接技术、弯管技术、腐蚀防护以及防海生物污损等方面的研究工作进展并进行分析,证明钛合金是船舶海水管路系统的理想选择,以期推动钛合金在船舶海水管路的推广和应用。     

VO2-ZnO composite films with enhanced thermochromic properties for smart windows

VO₂ film is a promising thermochromic material in smart windows due to its reversible metal to insulator transition (MIT) accompanied with an abrupt change of transmittance in near-infrared region at around 68 °C (T>68 °C, translucent; T < 68 °C, transparent), but which has not been widely applied because its low luminous transmittance (<60%) and solar modulation efficiency (<10%) are difficult to be improved simultaneously. In order to solve this problem, the ZnO-VO₂ composite film was prepared by a facile method, in which commercial ZnO nanoparticles (NPs) and VO₂ micro-particles were mixed by ball milling method to form the composites. By introducing ZnO NPs into the composite film, the luminous transmittance (T_lum) of the composite film was increased by 16.9% (from 54.9% to 63.9%) and the solar modulation efficiency (ΔT_sol) was increased by 14.1% (from 9.9% to 11.3%) compared to the pure VO₂ composite film. This was because ZnO NPs not only played the role of antireflection, but also prevented VO₂ particles from agglomeration by dispersing around VO₂ particles. Furthermore, the two-layered film based on ZnO-VO₂ composites exhibited an astonishing ΔT_sol of 18.8%, while maintaining excellent T_lum of 54.3%. This work could provide a simple and novel idea for us to improve the thermochromic properties of VO₂ films and simultaneously to promote their practical application.     

Photocatalytic activity of undoped and sulfur-doped TiO2 films grown by MOCVD for water treatment under visible light

Titanium dioxide ceramic coatings have been used as catalysts in green technologies for water treatment. However, without the presence of a dopant, its photocatalytic activity is limited to the ultraviolet radiation region. The photocatalytic activity and the structural characteristics of undoped and sulfur-doped TiO₂ films grown at 400 °C by metallorganic chemical vapor deposition (MOCVD) were studied. The photocatalytic behavior of the films was evaluated by methyl orange dye degradation under visible light. The results suggested the substitution of Ti⁴⁺ cations by S⁶⁺ ions into TiO₂ structure of the doped samples. SO₄^2? groups were observed on the surface. S-TiO₂ film exhibited good photocatalytic activity under visible light irradiation, and the luminous intensity strongly influences the photocatalytic behavior of the S-TiO₂ films. The results supported the idea that the sulfur-doped TiO₂ films grown by MOCVD may be promising catalysts for water treatment under sunlight or visible light bulbs.